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smart manufacturing
永進機械工業股份有限公司
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Yeong Chin Machinery Industries Co. Ltd. (YCM) Established in 1954, YCM has accumulated nearly 70 years of professional and technical experience for the manufacturing of machine tools. Through carefully listening to our customers’ needs, incorporating technological trends, and understanding market changes, YCM has accumulated extensive knowledge in traditional technologies and integrated this experience into new and innovative machine tool products. Creative innovation leads YCM to successfully create the most value-added machine tools for our customers. Factory Area: 164,160 Square Meters Main Facilities: Foundry, Machining Facility, Assembly Factory, Engineering Research And Development Center, Application Technology Center Main Products: Vertical Machining Centers, Double Column Machining Centers, Horizontal Machining Centers, CNC Turning Centers, 5-Axis Vertical Machining Centers Certifications: ISO 9001, ISO 14001, AS 9100:2016, CE A.Smart Manufacturing Solutions With the manufacturing industry facing many future challenges, such as short delivery times, mass customization, manpower shortages, and global competition, the development of "Industry 4.0" is imperative. To face the challenges ahead, YCM has successfully introduced "Smart Manufacturing Solutions" with “Smart Automation,” “Smart Machines,” and “Smart Management,” into its own factories to improve production efficiency and create the best competitive advantages. B.Smart Automation Automation is one of the important keys to the development of smart manufacturing. Industrial robots, smart machine tools, self-developed HMI human-machine interfaces, automatic workpiece measurement, statistical analysis and a central control system are combined to form an automated production line. To achieve quality production and one-piece continuous production, man-machine collaboration is essential. C.Smart Machines YCM independently develops smart spindles, monitored detection systems, and controlled communications which can monitor spindle vibration, detect machine collision, record and analyze processing and maintenance history, and perform other functions. Through self-developed i-Pros MX and i -Cube technology smart devices, continuous improvements are made in big data analysis, YCM is moving towards providing factories with zero downtime. D.Smart Management A self-developed MES, i-Direct, smart management system connects the software and hardware of all production line equipment, such as CNC controllers and machining centers, for remote monitoring and management. This retrieved information can indicate equipment utilization rates and overall equipment efficiency (OEE) data, allowing managers to monitor and manage the factory, grasp real-time production status, quickly locate and break through bottlenecks in the production process, and optimize production efficiency. High-Performance 5-Axis Vertical Machining Centers NFX400A, with a 6-slide blocks on the X-axis, and high-horsepower, IDD PLUS direct-drive spindle, gives increased speed and extreme machine stability. Various options of tool magazine capacities are available to achieve fast and reliable tool change efficiency, allowing the NFX400A to meet the varying processing needs often encountered in the aerospace, automotive, medical and other industries, where complex and precision parts are often produced. Its 5-axis rotary table, which adopts a trunnion-type support, can process workpieces with a maximum size of ø400 x 310 mm and a load of 200 kg. Multi-Axis Intelligent Flexible Manufacturing: The Exclusive UV650-FlexCell Debuts To help our customers improve their market competitiveness, YCM launched the UV650-FlexCell multi-axis, smart, flexible, manufacturing unit. Combining modular, standardized and flexible automation systems, with smart machines and smart management, UV650-FlexCell realizes Multi-axis Intelligent Manufacturing. The structure adopts a flexible, automatic, material rack design, and its central control parameter settings can achieve easy and fast line changes. The machine is equipped with a robotic arm and a warehouse system to automatically load and unload materials, reducing floor space, and maximizing production efficiency. Its intelligence modular design, along with practical storage and peripheral functions, can be expanded to meet the needs of diverse machining processes. The UV650 high-performance, 5-axis, vertical machining center, combines advanced technology with high-precision, simultaneous 5-axis processing. This not only shortens the installation and overall lead time, but also effectively improves the processing accuracy and quality. The UV650’s self-made IDD direct-drive spindle, and 17 kW high-power motor, with a maximum speed of 15,000 rpm, enables perfect surface smoothness when machining hard materials. In addition, the UV650 is equipped with a ø650mm B/C-type tilting, large-plate, rotating table, with a spacious processing area that can load up to 300 kg (0°~45°)/200 kg (45°~90°) workpieces. For workpieces with complex contour features, a reliable and diversified tool magazine selection is provided. The standard configuration is 40T, 48T, or 60T which can be selected for different processing requirements. Future Prospects YCM’s global management channel has subsidiaries in the United States, Germany, and China, as well as a branch office in Vietnam and a Malaysian technical center. YCM maintains networks in countries around the world, and we hope to use localization to deepen our market presence and improve the quality of services. Over the past 70 years, upholding the concept of "Stable, Practical, and Sustainable Operations," and positioning itself as the "Leading Brand in Machine Tools", YCM has always adapted “Supreme Quality”, “Cutting-edge Technology,” and “Total Solution Service" as its core values. YCM is "Always Progressing" and constantly developing innovative technology to create maximum value for our customers.
新穎機械工業股份有限公司
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新穎機械工業股份有限公司成立於 2000 年,以生產 CNC 龍門加工中心機為主,並以“SIGMA CNC”品牌行銷全球。 “專精、創新、實踐”是公司的經營理念。我們努力了解市場需求,不斷尋求創新和變革,透過有效的合作夥伴關係為客戶提供優質的服務。 A. 專精 作為CNC加工中心的專業製造商,憑藉多年積累的技術經驗,我們非常重視與客戶合作夥伴的密切合作。通過提高效率和保持卓越的工藝,我們共同創造高品質的產品。 B. 創新 我們的研發團隊與時俱進,專注於改進製造技術,優化產品性能和服務,為客戶創造高附加值的產品。 C. 實踐 我們擁有嚴格和值得信賴的品質控管流程,並獲得了各種國際認證。我們不斷開發和掌握關鍵技術,解決客戶面臨的挑戰,並利用“智能製造”為客戶提供最佳解決方案。 我們不斷前行,探索世界,為未來創造無限可能。 新穎機械 產品項目 • CNC 龍門型加工中心機 • CNC 龍門型加工中心機 (自動換頭) • CNC 龍門型五面加工中心機 • CNC 龍門型五軸加工中心機 • CNC 龍門型橫樑升降式加工中心機 • CNC 動柱型臥式加工中心機 • CNC 客製化龍門磨床(用於線性導軌和滑塊) • CNC 客製化機械開發
上銀科技股份有限公司
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HIWIN is the global leader for motion control and system technology. HIWIN’s headquarters is located in Taichung, Taiwan. HIWIN is the No.2 global manufacturer for ballscrews and linear guideways. HIWIN offers precision module products- Datorker Robot Gear Reducers, Torque Motor Rotary Tables, industrial robots and medical robots. HIWIN has 14 subsidiaries and more than 200 distributors globally, serving our customers in the 5G, semiconductor, medical, machine tool, automation, Electrical vehicles, and precision equipment industries. Through assisting our customers with various automation processes, HIWIN understood that it was painful for a factory to have unexpected shutdowns. To avoid unexpected shutdowns, a manufacturer needs to maintain many spare parts in the warehouse, requiring a lot of labor and time for maintenance and inspection. These were painful points that manufacturers really wanted to resolve. Therefore, we studied customer’s concerns and demands regarding machine characteristics, user operation methods, industrial know how, environment requirements, user’s experience, and specific material selection. HIWIN is the first in the world to introduce the intelligent ballscrew: i4.0 BS. The ballscrew is the key critical component of a machining tool, and the i4.0 BS is targeted for high-end machine tool applications. It helps machine tool customers and end users obtain predictive diagnoses and maintain high productivity through intelligent manufacturing. By installing HIWN i4.0 BS, customer’s machines can self-monitor their status and send important data to engineers or managers for efficient diagnosis and scheduling of maintenance, thus improving manufacturing quality and productivity. HIWIN i4.0BS is the first intelligent ballscrew in the world with a sensor for predictive maintenance. The Hiwin intelligent ballscrew has 5 major functions which solve customer’s problems. 1. Life prediction.Detects ballscrew’s physical condition, preventing unexpected shutdown. 2. Smart lubrication.Detects ballscrew’s operating condition to optimize lubrication frequency and quantity, reducing oil consumption by 40% to 70%. 3. Vibration diagnosis.Allows traceability of the machine’s dynamic performance. 4. Thermal diagnosis.Detects thermal stability of the machine. 5. Remote monitoring.HIWIN intelligent ballscrews send information to the cloud. Users can access information and monitor machine status from a remote location through their mobile devices. By monitoring the ballscrews’ operating condition, customers can plan predictive maintenance scheduling, maintain high productivity, and achieve intelligent and smart manufacturing. HIWIN i4.0 BS is the best partner for industry 4.0.
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